Sold out
BD Diesel 1090202 BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003) for Select Ford E-350 Club Wagon, Ford E-350 Super Duty, Ford F-250 Super Duty, Ford F-350 Super Duty
BD Diesel 1090202 BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003) for Select Ford E-350 Club Wagon, Ford E-350 Super Duty, Ford F-250 Super Duty, Ford F-350 Super Duty
Click to zoom in

BD Diesel 1090202 BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003) for Select Ford E-350 Club Wagon, Ford E-350 Super Duty, Ford F-250 Super Duty, Ford F-350 Super Duty

SKU: ds_BKJX_1090202
Product Type: Exhaust Gas Recirculation (EGR) Cooler
2 sold in last 8 days
$463.95
Inventory:
Trust Badge

Guaranteed Fitment

Always the correct part

Added Value

Performance matched parts

In-House Experts

We know our products

Nationwide Delivery

Economy shipping

BD's replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will cause sever engine damage. Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert. No performance tuner required and will not activate the engine light.

BD 6.0L Powerstroke EGR Cooler Replacement - Ford 2004-2007 Pick-ups & Vans w/Square Tube (after 09/22/2003)

Fits: 2004-2005 Ford E-350 Club Wagon, 2004-2007 Ford E-350 Super Duty, 2004-2007 Ford F-250 Super Duty, 2004-2007 Ford F-350 Super Duty

Please review Specifications and the detailed fitment table for notes and exceptions.

customers are viewing this product
BD Diesel 1090202 BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003) for Select Ford E-350 Club Wagon, Ford E-350 Super Duty, Ford F-250 Super Duty, Ford F-350 Super Duty

Trusted by Thousands


Rock Solid Hitch

Solid hitch with serious strength and clean powder coat, heavy to lift, but installs easy and tows perfectly!!

Great Shipping

Shipping was quick and on time - exactly what I needed for my small-block build - would buy again for sure

Perfect Fit Mats

Weatherbeater mats fit my work truck perfectly. Dropped them in and nothing moves. Truly a great upgrade

Sleek Visors

Window visors look incredible and feel durable, install was simple. Zero wind noise on the highway!

Leveling Success

Leveling kit components were well packed. Instructions lacking, but online videos helped. Rides level now and feels planted.

Found Single Lifters

Found single lifter pairs in stock here when others required full sets, fast shipping got me racing again, hell yeah!!

Desert Series Bumper

Rear bumper upgrade looks better than factory plastic. Install was easy, and functionality is miles ahead. Highly recommended.

Lomax Fitment

Tonneau cover fit is excellent. Clear instructions and a smooth install. Delivery to my door was super convenient

Next Day Turbo

Turbo arrived next morning and matched description. Bolted up cleanly and truck is back to full power.

Legend Grille Guard

Husband’s birthday grille guard is rock solid, looks sharp he loves it so much!!! Thanks again

Shipping Protection Helped

Customer service handled a damaged shipment immediately. Refund was painless. I’ll shop here again.

Easy Exhaust Install

Exhaust system installed in two hours on my first try. Perfect fit and the sound is pure joy.

Do you offer wholesale or jobber pricing?

Yes. Wholesale pricing is available for legitimate businesses that provide a valid business number or equivalent proof. Ongoing purchase volume is required to maintain discount eligibility. One-time personal buyers aren’t eligible.

Will this part fit my vehicle?

If a product page clearly lists fitment for your vehicle and the description leaves no reasonable doubt, we’ll cover the cost of return if it doesn’t fit. Exclusions apply if prior modifications cause the issue. When browsing self-serve, you’re responsible for confirming compatibility by checking manufacturer fitment data and notes. If unsure, contact us before ordering and we’ll verify it for you.

Do you offer technical support or installation advice?

We help where possible on a case-by-case basis. Most manufacturers include detailed instructions and tech support contacts. Because our catalog spans hundreds of brands, we can’t provide every torque spec or procedure, but we’ll connect you with the manufacturer if needed.

Do you offer price matching?

We don’t guarantee price matching, but we’re happy to review a legitimate in-stock offer from another Canadian retailer. The comparison must include all costs such as product price, shipping, taxes, and fees, and the item must be identical and available for immediate purchase. We won’t lose money to match unsustainable or out-of-stock pricing.

Can I exchange an item?

Yes. In-store exchanges happen on the spot when stock is available. For shipped orders, the original item must be returned first. Once received and inspected, we can issue a store credit toward the correct part or replacement. We can’t send a second item while the first is still in your possession without payment for both.

Are prices shown before or after tax?

All prices on the site are before tax. GST, HST, or PST is calculated at checkout based on your shipping address..

Need Help? We've Got Answers.

Find quick solutions to the most common questions about shipping, returns, compatibility, and support.

Your cart

×